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Synthesis Slowing Down Over Time – Possible Y‑Axis Cable Connection Issue

Some Shasta synthesizer users have experienced a sudden and significant slowdown during synthesis — sometimes stretching run times from hours to days.
This issue can lead to failed runs and wasted plates if not addressed quickly.

One likely cause is a Y‑axis cable connection issue affecting the movement of the XY Table


How It Happens

  • The Shasta’s Top (Y‑axis) movement can stretch or shift the cable that connects to the motor head assembly.

  • If the cable is strained or the connector becomes partially loose, the instrument may pause or slow as it tries to complete movements.

  • In some cases, this happens at the extreme travel points (furthest left or right positions).

  • Even if there’s enough cable slack, certain movement patterns can still shift the connection enough to cause intermittent contact.


Symptoms

You may notice:

  • Significantly slower injection times as the run progresses.

  • Example: ACN steps that normally takes ~18 seconds may take 6+ minutes later in the run.

  • The instrument may freeze over the weekend or after long runs until restarted.

  • Y‑axis movements feel delayed, hesitant, or inconsistent.

  • Chamber pressure calibration may be off after a freeze.


Troubleshooting Steps

  1. Review Logs

    • Compare early‑cycle and late‑cycle injection times.

    • Look for large increases in wash or reagent injection durations.

  2. Inspect the Y‑Axis Cable & Connector

    • Power down the instrument.

    • Locate the Y‑axis cable running to the top injection head.

    • Gently tug and move the cable to check for looseness or intermittent connection.

    • Ensure the connector is seated fully and securely.

    • Check for frayed, pinched, or stretched cable areas.  

  3. Check for Obstructions

    • Verify nothing is physically impeding the movement of the head along the Y‑axis.

    • Ensure cables are routed so they don’t snag during travel.

  4. Restart the Instrument

    • If frozen, restart both the PC and the instrument.

    • Perform a chamber pressure calibration to confirm stability.

  5. Document Findings

    • Take photos of the Y‑axis cable and connection.

    • Send images and any observations to support@sierrabio.com for review.


Preventive Tips

  • Periodically inspect all motion‑axis cables for wear and secure connections.

  • Keep cable slack optimized to avoid excess strain at extreme travel points.

  • If slowdown repeats after inspection, consider replacing the Y‑axis cable.


Need Help?

If you continue to see synthesis slowdowns or freezes, please send:

  • A brief description of the issue

  • Photos of the Y‑axis cable and connector

  • Relevant log files

Contact Sierra BioSystems Support at support@sierrabio.com